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📄 28 articles in total 📅 Continuously updated 🔥 Pinned first, then sorted by rating, views and publish date
Six Sigma & Statistical Quality · Measurement & Inspection · MSA & Traceability

Which to Improve: Repeatability or Reproducibility — A Cost-Benefit Analysis of Two Paths to Compress GR&R

When GR&R reaches 28%, the first suggestion at the review meeting is usually to "measure each piece twice more and take …

Six Sigma & Statistical Quality · Measurement & Inspection · Sampling Inspection & AQL

Advancing QE Skills (33) | Counting Sampling vs. Measurement Sampling: Which is More Cost-Effective When?

The IQC of a motor manufacturing company conducts incoming inspection on the motor shaft diameter φ20±0.05. The quality …

Six Sigma & Statistical Quality · Measurement & Inspection · MSA & Traceability

Who Has the Final Say: Go/No-Go Gauges or CMMs? — The Full Process for Acceptance, Wear Limits, and Attribute MSA of Go/No-Go Gauges and Special Inspection Tools

Last week, a quality manager told me about an incident over the phone: a batch of bearing holes was fully inspected by I…

Six Sigma & Statistical Quality · Measurement & Inspection · Sampling Inspection & AQL

Advancing QE Skills (32) | Statistical Principles of Sampling Plans: AQL, OC Curves, and Two Types of Risks

A car parts company received a quality agreement from a customer: batches with a nonconforming product rate exceeding 1.…

Six Sigma & Statistical Quality · Measurement & Inspection · MSA & Traceability

Measurement of 10.048, Upper Specification Limit 10.050: Is This Batch of Parts Conforming or Nonconforming? — A Five-Step Method for Selecting Measurement Uncertainty Judgment Rules

In the inspection records of a machine processing plant, a part with an outer diameter of 10.048 mm was marked as "confo…

Six Sigma & Statistical Quality · Measurement & Inspection · MSA & Traceability

GR&R Only 8%, but Customer Retest Exceeds Limits? —— Five-Step Sampling Plan for MSA

A quality engineer at a die casting company conducted a gauge repeatability and reproducibility GR&R study, calculating …

Six Sigma & Statistical Quality · Measurement & Inspection · MSA & Traceability

GR&R Passes Every Year, but the Customer Wants a Cg/Cgk? —— Five Steps for Gauge Capability Study

When submitting PPAP for a new project, the measurement system section typically includes three GR&R reports, with %GRR …

Six Sigma & Statistical Quality · Measurement & Inspection · MSA & Traceability

The Same GR&R Data, Two Opposite Conclusions? —— Five Steps for MSA Interpretation and Judgment Criteria

Gauge Repeatability and Reproducibility GR&R analysis is complete, and the software provides a number. In the meeting ro…

Six Sigma & Statistical Quality · Measurement & Inspection · MSA & Traceability

Control Chart Fluctuations Increase, Don't Adjust Parameters Yet — A Five-Step Method to Separate Process and Measurement Variations

In a machining company, the control chart for the cylinder bore diameter, which was previously stable, suddenly started …

Six Sigma & Statistical Quality · Measurement & Inspection · MSA & Traceability

Calibrating Measuring Instruments Once a Year? The Entire Factory Halts on the Due Date? —— Five Steps for Grading Calibration Intervals and Periodic Verification

In a certain automotive parts company, the quality department has a fixed routine: every September, over 900 measuring i…

Six Sigma & Statistical Quality · Measurement & Inspection · MSA & Traceability

Is a Calibration Certificate Stating "合格" Enough to Ensure a Measuring Tool is Usable? —— The Five-Step Metrology Confirmation Method

An internal auditor randomly checks the metrology room, carrying out a stack of calibration certificates: each one has a…

Six Sigma & Statistical Quality · Measurement & Inspection · MSA & Traceability

Advancing QE Skills (9) | Measurement System Analysis for Destructive Testing: Nested Design and Alternatives

A modified plastic company supplies interior components to an original equipment manufacturer OEM . Tensile strength is …