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📄 65 articles in total 📅 Continuously updated 🔥 Pinned first, then sorted by rating, views and publish date
Quality Management System · System Framework & Standards · IATF 16949 / AS9100 Industry System Highlights

IATF16949 Practical Application (23) | Annual Full-Size Inspection and Functional Testing: 24 Planning Fields, Sampling Rules, and Nonconformance Handling

One week before the customer process audit, the quality engineer was reviewing full size reports in the shared drive and…

Quality Management System · System Framework & Standards · IATF 16949 / AS9100 Industry System Highlights

IATF16949 Practical Application (22) | Customer Scorecard in the Yellow Zone: Breakdown of Scoring Criteria, Indicator Responsibility Assignment, and Red/Yellow Card Removal Criteria

At the beginning of the month, the customer portal announced the supplier score for the previous month: 78 points, in th…

Quality Management System · System Framework & Standards · IATF 16949 / AS9100 Industry System Highlights

IATF16949 Practical Application (21) | Nonconformity Closure: NC Grading, Root Cause Depth Five-Step Ladder, and Closure Evidence Package

A company underwent a customer second party audit, during which the auditor reviewed 12 new supplier qualification evalu…

Quality Management System · System Framework & Standards · IATF 16949 / AS9100 Industry System Highlights

IATF16949 Practical Application (20) | Division of Three-Level Audits: Boundaries, Scoring, and Integration of System Audit, VDA6.3 Process Audit, and Product Audit

A company's annual internal audit has just concluded, and three reports are on the quality manager's desk: the system au…

Quality Management System · System Framework & Standards · IATF 16949 / AS9100 Industry System Highlights

IATF16949 Practical Application (19) | Identification of COP/SP/MP Processes: Process List, Clause Coverage Matrix, and Turtle Diagram Step-by-Step Evaluation

On the second day of an initial IATF certification audit for a company, the auditor requested to review warranty analysi…

Quality Management System · System Framework & Standards · IATF 16949 / AS9100 Industry System Highlights

IATF16949 Practical Guide (18) | Certification Rules in Practice: Three-Year Cycle Timeline, Audit Person-Days Calculation, and Nonconformity Time Limits

A company's quality director was caught off guard during a new project bidding process with a client. The client's procu…

Quality Management System · System Framework & Standards · IATF 16949 / AS9100 Industry System Highlights

IATF16949 Practical Guide (15) | Second-Party Supplier Audits and Development: Risk Grading Table, Audit Frequency Matrix, and Escalation Trigger Line

The annual second party audit plan of a company's quality department lists 87 suppliers. In the last column, "audit freq…

Quality Management System · System Framework & Standards · IATF 16949 / AS9100 Industry System Highlights

IATF16949 Practical Application (14) | Warranty Management: Disassembly Analysis of Warranty Parts, IPTV Metrics, and the Closed Loop of Failure Return

Every quarter, the OEM sends a summary of warranty claims, spanning dozens of pages. The quality manager flips to the th…

Quality Management System · System Framework & Standards · IATF 16949 / AS9100 Industry System Highlights

IATF16949 Practical Guide (12) | Internal Laboratory and External Laboratory: Scope Definition, Qualification Verification, and Audit Evidence

The customer's system auditor enters the testing room and, without looking at the equipment, requests two documents: one…

Quality Management System · System Framework & Standards · IATF 16949 / AS9100 Industry System Highlights

IATF16949 Practical Guide (11) | Tooling and Manufacturing Equipment Management: From Inventory Records to Critical Spare Parts List

During a process audit, a customer walked up to a stamping line and pointed to a mold on an old press, asking three ques…

Quality Management System · System Framework & Standards · IATF 16949 / AS9100 Industry System Highlights

IATF16949 Practical Application (3) | AIAG-VDA Seven-Step Method: Building and Judging the Structure Tree, Function Network, and Failure Chain

A new project in an automotive parts company has entered the process approval stage. The customer's SQE reviewed the pro…

Quality Management System · System Framework & Standards · IATF 16949 / AS9100 Industry System Highlights

IATF16949 Practical Application (1) | APQP Five-Stage Deliverables Checklist and Stage Gate Release Criteria

A certain automotive parts company received a nonconformity from a customer's second party audit last month. The auditor…